INDUCTION FORGING yog dab tsi?

Dab tsi yog Induction Forging?

Lub hauv paus ntsiab lus ntawm induction forging rauv yog hloov fais fab zaus 50HZ AC mus rau nruab nrab zaus (300HZ-20khz). Peb-theem alternating tam sim no yog rectified rau hauv ncaj qha tam sim no, ces cov ncaj tam sim no hloov mus rau adjustable intermediate zaus tam sim no los ntawm ib tug zaus hloov dua siab tshiab ntaus ntawv, lub intermediate zaus alternating tam sim no uas ntws los ntawm lub capacitor thiab induction coil, tsim ntom magnetic teb kab nyob rau hauv lub induction coil, thiab txiav cov khoom siv hlau uas tau muab tso rau hauv induction kauj, tsim kom muaj qhov loj eddy tam sim no hauv cov khoom siv hlau, uas kuj muaj qee yam khoom ntawm qhov nruab nrab zaus tam sim no. Qhov ntawd yog cov cua sov uas tsim los ntawm kev ntws ntawm cov hlau nws tus kheej dawb electrons los ntawm lub cev hlau resistive.

Dab tsi yog cov Cheebtsam ntawm Induction Forging Rauv?

Induction forging cua sov hluav taws xob rauv cov kab ntau lawm feem ntau muaj plaub ntu hauv qab no:

1. Tsis siv neeg pub khoom noj: nws yog tsim los ntawm lub platform cia, tig khib, thiab feeder.

2. Nruab nrab zaus induction forging rauv: nws yog tsim los ntawm ib tug nruab nrab zaus induction cua sov fais fab mov, induction rhaub, capacitor txee, thiab ncej.

3. Tsis siv neeg blanking ntaus ntawv: feem ntau yog tsim los ntawm blanking punch thiab blanking ua ke pwm.

4. Hluav taws xob system: feem ntau yog tsim los ntawm infrared ntsuas kub ntsuas, zaus hloov dua siab tshiab regulating ntaus ntawv, thiab lwm yam tswj circuits.

Tsis siv neeg induction forging rauv khoom, ua tiav induction forging system yog tsim los ntawm: nruab nrab zaus induction cua sov fais fab mov, capacitance txee, induction forging inductor, tsis siv neeg pub zaub mov khib, unloading khib thiab tswj txee.

Nruab nrab zaus induction forging fais fab mov txais cov qauv tsim, lub hwj huam mov txee yog GGD txheem txee. Lub compact tsim ntawm lub capacitance txee thiab inductor txhim kho cua sov efficiency. Tsim nyog tswj qhov kev ncua deb ntawm lub inductor thiab lub nplhaib cua sov ua kom lub sij hawm raug ntawm cov pas nrig liab kub hauv huab cua, txo cov oxide ntawm daim tawv nqaij ntawm tus pas nrig, thiab txo cov kev siv zog. Raws li cov txheej txheem tsis tau teev tseg los ntawm tus neeg siv, qhov ceev ntawm kev sib kis mechanism yog tswj tau. Thaum tsis muaj qhov chaw ua haujlwm hauv inductor, lub tshuab tswj tsis siv neeg tuaj yeem txo cov zis hluav taws xob ntawm qhov nruab nrab zaus induction forging fais fab mov. Thaum lub workpiece nkag mus rau hauv inductor, qhov kev tswj tsis siv neeg tuaj yeem ua rau lub zog tso zis ntau zaus ntawm qhov nruab nrab induction cua sov lub zog.

3000KW induction forging rauv ntau lawm kab

2500KW induction rauv rauv

750KW induction forging rauv

Dab tsi yog Induction Forging Application Fields?

Induction cua sov forging, raws li ib qho kev kawm tshiab, tau siv nyob rau hauv 30 xyoo dhau los. Niaj hnub no lub zog tsis txaus, nws qhov tseem ceeb tshwj xeeb yog qhov tseem ceeb, thev naus laus zis tau txhim kho sai, kev siv ntau ntxiv. Induction cua sov tshuab tau tsim nyob rau hauv Suav teb txij li kev hloov kho thiab qhib, thiab nws daim ntawv thov kev cia siab tau zoo heev.

1. Induction forging cua sov: siv rau steel round steel, square steel, thiab steel phaj diathermy thiab induction cua sov. Online induction cua sov, hauv zos induction cua sov forging, online induction forging ntawm cov khoom siv hlau (xws li precision forging ntawm lub zog, semi-ncej txuas rods, bearings, thiab lwm yam), extrusion, kub dov, cua sov ua ntej shearing, txau cua sov, thermal sib dhos, thiab tag nrho induction tempering, induction annealing, induction tempering ntawm cov ntaub ntawv hlau, thiab lwm yam.

2. Kev kho cua sov induction: feem ntau yog rau cov ncej (ncaj ncej, reducer ncej, camshaft, crankshaft, iav ncej, thiab lwm yam); Iav, lub tes tsho, nplhaib, disc, tshuab cuab yeej ntsia hlau, qhia kev tsheb nqaj hlau, dav hlau, lub taub hau pob, cov cuab yeej kho vajtse, thiab lwm yam tshuab (tsheb, maus taus) qhov chaw ntawm qhov chaw induction cua sov thiab cov khoom siv hlau tag nrho induction quenching thiab tempering, annealing, tempering thiab lwm yam.

Vim li cas thiaj siv Induction Forging?

Thawj yog tsawg zog noj. Qhov tseeb ntawm cov cua sov ntawm cov cua sov hauv qhov cub tawg thiab induction forging rauv tuaj yeem ncav cuag 65% ~ 75%, thaum lub qhov cub tawg thiab ntau lub qhov cub hluav taws xob tsuas yog kwv yees li 30%.

1. Muab piv rau cov txheej txheem induction cua sov. Nws muaj qhov zoo ntawm kev tiv thaiv ib puag ncig, txuag hluav taws xob, kev ua haujlwm yooj yim, thiab kev siv zog tsawg.

2. Piv nrog rau SCR yog, kev txuag hluav taws xob yog 10-30%, tsis muaj kev cuam tshuam rau lub zog hluav taws xob.

3. Piv nrog rau cov cua sov ua haujlwm, kev txuag hluav taws xob yog 50-60%.

4. Cov khoom muaj qhov zoo ntawm cov cua kub ceev induction, cov cua kub tsis sib xws, tsis muaj oxidation txheej, zoo zoo, thiab lwm yam.

5. Lub induction kauj yog insulated los ntawm ib tug transformer, uas muaj kev nyab xeeb heev.

6. Kev tiv thaiv ib puag ncig: tsis muaj kuab paug, suab nrov, thiab plua plav.

7. Strong adaptability: nws tuaj yeem ua kom sov workpieces ntawm cov duab sib txawv.

8. Cov khoom siv induction forging occupies ib cheeb tsam me me, tsawg dua ob square metres, yooj yim rau cov neeg siv khoom kom siv qhov chaw ntau lawm.

500KW tsis siv neeg loading thiab unloading forging rauv

Yuav ua li cas xaiv qhov tsim nyog Induction Forging System?

Yuav xaiv txoj cai li cas induction forging rauv, feem ntau los ntawm cov nram qab no los xav txog:

1. Cov duab thiab qhov loj ntawm lub workpiece raug cua sov

Lub workpiece loj, bar khoom, khoom siv, yuav tsum tau xaiv tus txheeb ze zog loj, tsawg zaus induction cua sov khoom; Me me workpiece, yeeb nkab, phaj, iav, thiab lwm yam., xaiv lub induction cua sov tshuab nrog tsawg tus txheeb ze zog thiab siab zaus.

2. Qhov tob thiab cheeb tsam yuav tsum tau rhuab

Sib sib zog nqus induction cua sov qhov tob, cheeb tsam loj, tag nrho induction cua sov, yuav tsum xaiv lub hwj chim loj, tsawg zaus induction cua sov tshuab; Qhov tob cua sov qhov tob, qhov chaw me me, cov cua sov hauv zos, xaiv lub zog me me, siab zaus induction cua sov system.

3. Cua sov ceev

Yog hais tias lub cua sov ceev ceev, lub induction forging rauv nrog lub hwj chim loj thiab kuj yuav tsum tau xaiv.

4. Induction forging tshuab txuas ntxiv lub sijhawm ua haujlwm

Lub sij hawm ua hauj lwm tsis tu ncua yog ntev, kuj xaiv lub induction cua sov rauv nrog me ntsis loj zog.

5. Kev ncua deb ntawm induction kauj thiab lub tshuab

Kev sib txuas ntev, txawm tias yuav tsum siv cov dej-txias cable txuas, yuav tsum xaiv lub zog loj induction forging rauv.

6. Cov kev cai siv tshuab

Feem ntau hais lus, induction quenching, induction vuam, thiab lwm yam txheej txheem xaiv lub zog me me, cov khoom siv hluav taws xob ntau zaus induction. Induction annealing, Induction tempering, thiab lwm yam induction cua sov txheej txheem yuav tsum xaiv lub hwj chim loj, tsawg zaus induction cua sov khoom. Kub forging, liab blanking, smelting, thiab lwm yam., xav tau zoo zog diathermy nyhuv, ces yuav tsum tau xaiv lub induction cua sov tshuab nrog loj hwj chim thiab tsawg zaus.

7. Workpiece khoom ntawm induction cua sov

Cov khoom siv hlau nrog cov ntsiab lus siab melting yuav tsum xaiv cov cuab yeej siv hluav taws xob siab induction cua sov, cov ntsiab lus melting tsawg yuav tsum xaiv cov tshuab hluav taws xob tsawg induction cua sov, tsis tshua muaj hluav taws xob yuav tsum xaiv cov khoom siv hluav taws xob siab, siab tiv thaiv yuav tsum xaiv lub zog qis induction cua sov.

Lub neej yav tom ntej ntawm Induction Forging yog dab tsi?

Nrog rau txoj kev loj hlob ntawm kev lag luam xav tau, kev loj hlob ntawm tshuab induction cua sov qhia tau hais tias cov khoom siv hluav taws xob tau dhau los ua qhov muaj peev xwm loj nrog lub peev xwm loj ntawm hluav taws xob induction forging fais fab mov, thiab kev tswj simulation ntawm cov cuab yeej siv hluav taws xob tsim kho digitalization thiab tsis siv neeg tswj kev txawj ntse. Txoj kev loj hlob ntawm induction cua sov tshuab nthuav tawm cov yam ntxwv hauv qab no:
1. Induction cua sov tshuab feem ntau muaj ntau zaus thiab muaj peev xwm loj
Lub thyristor feem ntau yog siv nyob rau hauv nruab nrab zaus induction cua sov fais fab mov. Lub suab nrov ntu feem ntau siv IGBT; Lub high-frequency band siv los ua SIT, thiab MOSFET fais fab mov yog tam sim no mas tsim. Cov khoom siv hluav taws xob siv IGBT kuj tau pib tshwm sim. Qhov xav tau ntawm high-frequency induction cua sov fais fab mov muab yug rau cov khoom siv hluav taws xob tshiab uas nyob rau hauv lem txhawb txoj kev loj hlob ntawm high-frequency induction cua sov tshuab. Lub peev xwm loj induction cua sov, xws li kaum tawm megawatts, pua pua megawatts, tuaj yeem ua tiav.
2. Induction cua sov tshuab nyiam mechanization, automation
Nyob rau hauv xyoo tas los no, nrog kev loj hlob sai ntawm mechatronics, khoos phis tawj, cov ntaub ntawv thiab kev tswj hwm, cov khoom siv automation, cov ntaub ntawv tshiab, thev naus laus zis tshiab, casting, forging thiab kev kho cua sov txheej txheem zoo li digital, precision. Cov kev xav tau xav tau hauv cov cua sov yog digital manufacturing rau hauv cov txheej txheem casting thiab forging, nrog rau cov khoom siv cua sov thiab melting; Casting thiab forging luv luv cov txheej txheem ntau lawm yuav tsum tau txo cov peev txheej pov tseg; Kev tsim cov castings loj thiab forgings yuav tsum muaj zog txuag; Cleaner ntau lawm nyob rau hauv kev tswj tsis siv neeg.

Yog li ntawd, induction cua sov khoom nyob rau hauv nws lub zog-txuag thiab kev tiv thaiv ib puag ncig cov yam ntxwv, kev lag luam xav tau rau qhov loj-scale, automation thiab tswj kev txawj ntse ntawm txoj kev loj hlob qauv.